Day 47

Today's Photos
from the Road

Adventure Traveler Garry Sowerby in his own words:

Friday, October 1
Vegreville, Alberta

Environmental Initiative #60
Highland Feeders, Vegreville, Alberta

Now we're into it. North of Vegreville, Alberta. Cowboy country.

Dust billowing behind our trucks, the wide open country road, a feeling of adventure, that pungent farm smell coming in through the open windows and thoughts of cow dung filling my head.

We had no idea where we were going or what we were about to see. All I knew was that it had something to do with the equation cows = methane = electricity. The equal signs are what we were going to figure out.

All I could wonder was, How do you harness a cow f**t? I had visions of cows backed into stalls with bags over their behinds, 'milking' out the methane.

The first group of Albertans we've met on our cross-Canada trip, Bernie Kotelko, President of Highland Feeders, his brother Mike Kotelko, President of Highmark Industries, and Xiamoei Li, Senior Research Scientist of the Alberta Research Council, were about to inform us and hopefully dispel some of the mystery.

The mystery deepened as we saw that Highland Feeders was home to 30,000 head of cattle. Now I was really stumped. Where was electricity going to come from in all of this?

As we approached what looked like a manufacturing plant at the south end of the Feed Lot, a truck drove by with a huge load of manure in the back. Aaah! The bells went off. The methane comes from the manure, not directly from the cow's digestive system!

But where does the electricity come in?

Highmark Renewables in partnership with the Alberta Research Council (ARC) and the Government of Canada are about to turn a material that cattle produce in greater abundance than beef into 'gold'.

Using a technology known as the Integrated Manure Utilization System (IMUS), this new branch of the energy industry will overcome the challenges associated with high-solid manure typical of most outdoor feedlots in North America. It has the potential to produce renewable energy, bio-based fertilizers and reusable water, while reducing greenhouse gas emissions and other environmental impacts.

Highmark Industries, located on Highland View Farms, a family farm that produces grain and beef that has been in operation since 1947, will put the IMUS technology to work on October 18, 2004 to produce one megawatt (one million watts) of electricity from the manure of 7,500 head of cattle, eventually working up to produce up to three megawatts of electricity -- enough power to supply a town of over 5,000 people.

IMUS technology integrates five main components: anaerobic digestion, biogas (mostly methane and carbon dioxide) utilization, waste water treatment, nutrient recovery/enrichment and bio-based fertilizer production.

The whole process starts with the manure. It is diluted with water to improve the flow, then fed into the digester, a giant, rather ominous, black tank. Naturally-occurring bacteria break down the manure into methane gas. The methane is used to power the 1,500-hp engine, which cranks the generator. The generator produces the electricity which is sold to the Alberta power grid.

The manure from six cows can be converted into enough gas to generate the typical electricity needs of one Alberta household for a year. 

The whole process produces heat, but before we could wonder about the environmental implications of that, Xiaomei and Bernie told us that the intention is to ultimately harness the heat which can be use to heat a multitude of facilities: a greenhouse, a fish hatchery, or an ethanol plant.

All well and good but cow patties on a field did serve a purpose. They were never seen as a waste product. What would the fields do for fertilizer now?

They've thought of that too. The end products of the Integrated Manure Utilization System are bio-fertilizer pellets with the pathogens, or disease-causing bacteria, removed. So farmers are still getting something to throw on the field, something lighter and less smelly, of course.

Back on the road with the open country road ahead of us, I reflected on the simplicity of the concept. There was plenty of advanced technology and high science behind it, to be sure.

But, out here on the sweeping plains of Alberta, our new friends had certainly brought the whole thing down to earth.

http://www.arc.ab.ca/whatsnew/newsreleases/imus.asp
You are now leaving the mission green website to an external website.

 

Environmental Initiative #61
Straw Threshing Bee, Regional Museum Board, Vegreville, Alberta

A fluorescent billboard in the centre of town, dazzling in the fall sunshine, read: "Vegreville welcomes Mission Green".

We felt like Big Wheels, rolling into town, with a full-page story in the local paper heralding our arrival, too.

Mayor David Kucherawy, Bernie McCracken, Town Councillor and Ed Wieclaw, Director of Minburn County Development Services and what looked like the entire town of Vegreville had really rolled out the red carpet for Mission Green We felt honoured and touched.

We had been invited to participate in the community's 7 th annual old-time threshing bee.

'What is a threshing bee?' I wondered. 'And what's the environmental connection?'

I realized it was a farm ritual from days gone by and all I could picture were these decidedly un-environmental machines chugging across a field, spewing black exhaust into the air.

Had our logistics and planning guru, Lisa Calvi, back in Halifax completely lost it? Had she committed the Mission Green team to something that would raise the ire and eyebrows of fervent environmentalists everywhere?

Threshing means to separate the grain from the straw. Before the advent of combine harvesters, farmers traditionally cut their grain and stacked it in bundles called stooks to dry out. The stooks would then be gathered on a wagon and taken to a central area where the threshing machine was waiting.

The threshing gang would pile the stalks of grain into the gaping hole of the huge machine. Inside the machine, the grain would be stripped and husked while the stalks would be ejected out of the machine into a mammoth pile that was baled as straw for winter bedding or thrown away.

Let the threshing begin! A golden afternoon sunlight shone down on the townspeople gathered to celebrate an old tradition. There were kids, teenagers, adults and 'old-timers', all ready to get some work done. The gnarly old machines scattered around the yard stood in sharp contrast to the spanking new combine working out in the field.

As the pile of straw from the threshing machine grew taller and taller, it dawned on me. the past, the present and the future were all united in that pile.

The same straw that historically would be thrown away was now powering one of our vehicles across the country in the form of Iogen's EcoEthanol Ô . We had seen buildings in Craik, Saskatchewan and Peterborough, Ontario that had used straw as a construction material and as insulation.

The threshing bee was a way for us to experience the past but it also provided a tangible link to the present and the future.

We felt like we were at a carnival or a village fair, kids all around, all of them asking me a million questions, wanting to know how the straw was made into ethanol and amazed at the fact that the Chevrolet Hybrid system didn't sacrifice the truck's ability to haul, push or carry anything.

Out of the corner of my eye, I noticed an elderly gentleman staring at the decals on the side of the Yukon. He could very well have been one of the original operators of the antique equipment around us. Would he have been thinking, Wow! A vehicle that runs on straw?

I brought my attention back to the kids around me, the next generation coming up the ranks. They had all now accepted the fact that we were heading across the country on a vehicle that runs on straw. They were ready to move on to the next thing.

I saw one of them point to the great pile of straw that had been threshed that afternoon.

I heard him mutter to a buddy: "I wonder if he can he get to Victoria on that."

 

Highland Feeders

Highland Feeders, near Vegreville, has won a number of environmental awards.

Maneuvering our way to the southern area of the operation where work on the methane electrical plant is in the final stages.

A few of the facilities 30,000 cattle check us out.

Feed for the cattle is stockpiled in these storage silos.

Manure is transported to the methane plant for processing.

Bernie Kotelko, President of Highland Feeders and Alberta Research Council senior research scientist Xiaomei Li welcome us to the plant site.

When the high-tech plant goes on line, it will be the be the first plant of its kind in North America.

County of Ninburn Councillor Orest Berezan checks out the action.

Workers put final touches on the plant which is scheduled for completion on October 18, 2004.

Surplus heat from the plant can eventually be captured to heat greenhouses, a fish hatchery or to produce ethanol.

Brenie and his trusty sidekick bid us farewell.

Back on the backroads.

The Threshing Bee

The town of Vegreville rolled out the welcome carpet for Mission Green.

Heritage Motors Dealer Principal Peter Kshyk helps Bill and Peter load straw bales onto our truck.

Welcome to the Vegreville Regional Museum... (left to right Bill Rumsey, Bernie McCracken, Arthur Ziegeler, Peter Schlay, David Kucherawy,Peter Rubuliak and Richard Coleman

The site of the Threshing Bee was buzzing with activity.

Garry conducts a show and tell on the Chevrolet Hybrid system with grade 7 students from the local school.

A horse drawn wagon heads out to pick up the wheat for the Threshing Bee.

An old fashioned cutter is used to cut the wheat.

The main event, wheat being loaded into the 55 year old threshing machine.

The thresher quickly and efficiently ejects grain into the back of a truck.

Straw is blown out the back of the thresher onto our Yukon. Straw than can be used to produce the Iogen ethanol that is powering it across Canada!

Time for a little brush off....

A quiet moment to consider a new use for straw.

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